Engineering Services
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Engineering Services
At Trexatek Global Services, we deliver innovative, high-precision engineering solutions that transform ideas into market-ready products. Our expertise spans New Product Development (NPD), CAD/CAE, Mechanical Engineering, and Digital Manufacturing, enabling clients to achieve faster design cycles, optimized performance, and reduced costs.
We combine deep domain knowledge with advanced digital tools to support every stage of the product lifecycle — from concept and design to simulation, validation, and production. Through smart manufacturing and Industry 4.0 practices, Trexatek ensures seamless integration between design and operations, driving agility and sustainability.
Our global engineering team partners with clients across industries including automotive, aerospace, industrial, and consumer products, ensuring quality, compliance, and innovation in every project.
Computer-Aided Design (CAD)
Engineering Precision through Intelligent Design
At Trexatek Global Services, our Computer-Aided Design (CAD) team transforms engineering concepts into intelligent, manufacturable digital models. We combine creativity, technical depth, and process discipline to deliver design excellence across every stage of product development.
From simple components to complex mechanical systems, Trexatek ensures accuracy, reliability, and design integrity through advanced 2D and 3D modeling tools. Our CAD engineers work as an extension of your team — accelerating design cycles, improving collaboration, and enabling error-free product realization.
Our CAD Expertise
3D Modeling & Design
Creation of detailed, parametric 3D models and assemblies for mechanical, electrical, and integrated systems. We emphasize design intent, manufacturability, and performance.
2D Drafting & Detailing
Comprehensive manufacturing drawings, GD&T (Geometric Dimensioning and Tolerancing), and assembly layouts following international standards and client specifications.
CAD Conversion & Migration
Seamless data migration between platforms (CATIA ↔ Creo ↔ NX ↔ SolidWorks ↔ AutoCAD) and conversion of legacy drawings into intelligent digital models with full associativity.
Design Automation
Development of custom design macros and rules-based automation to reduce repetitive design work and ensure standardization across projects.
Tolerance & Fitment Analysis
Ensuring that all designed components integrate flawlessly by performing tolerance stack-up and assembly interface studies.
Value Engineering & Cost Optimization
Design refinement focused on material efficiency, manufacturability, and cost-reduction without compromising quality or performance.
Computer-Aided Engineering (CAE)
Design Validation through Virtual Engineering Excellence
At Trexatek Global Services, our Computer-Aided Engineering (CAE) capabilities empower organizations to innovate with confidence. We simulate, validate, and optimize designs virtually — reducing development time, minimizing physical testing, and enhancing product performance across the entire lifecycle.
With a deep understanding of physics, materials, and real-world operating conditions, Trexatek’s CAE experts help clients build robust, efficient, and reliable products right from the concept stage.
Our integrated design-simulation workflow bridges the gap between CAD and real-world performance, ensuring that every design is not only functional but exceptional.
Our CAE Expertise
Structural & Static Analysis
Evaluate stress, strain, and deformation under various load conditions to ensure product durability and structural integrity.
Dynamic & Fatigue Analysis
Predict the long-term behavior of components subjected to cyclic loading, vibration, and operational fatigue — improving reliability.
Thermal & Fluid Flow (CFD) Simulations
Model heat transfer, airflow, and fluid dynamics to optimize cooling, aerodynamics, and efficiency for mechanical and electronic systems.
Design Automation
Development of custom design macros and rules-based automation to reduce repetitive design work and ensure standardization across projects.
Tolerance & Fitment Analysis
Ensuring that all designed components integrate flawlessly by performing tolerance stack-up and assembly interface studies.
Value Engineering & Cost Optimization
Design refinement focused on material efficiency, manufacturability, and cost-reduction without compromising quality or performance.
New Product Development (NPD)
Turning Innovative Ideas into Market-Ready Solutions
At Trexatek Global Services, our New Product Development (NPD) division transforms visionary ideas into tangible, high-performance products. We combine creativity, engineering precision, and digital tools to accelerate every phase of product realization — from concept to commercialization.
With a multidisciplinary engineering team and strong domain expertise, Trexatek helps organizations reduce development risk, shorten time-to-market, and deliver innovative products that exceed customer expectations.
Our NPD approach blends design thinking, simulation-driven validation, and manufacturing excellence, ensuring every product is both technically superior and commercially viable.
Our NPD Capabilities
Concept & Feasibility Studies
We begin with research-driven ideation and feasibility analysis to define clear product requirements, market needs, and technical goals.
Industrial Design & Ergonomics
Our designers craft intuitive, user-friendly products with optimal form, fit, and function — blending aesthetics with practicality.
Detailed Engineering & Prototyping
From 3D CAD modeling to rapid prototyping (3D printing, CNC, sheet metal, plastics), we convert virtual concepts into physical proof-of-concepts with precision.
Simulation & Validation
Integrated CAE and performance simulations ensure each design meets strength, durability, and functional requirements before production begins.
Design for Manufacturing (DFM)
We optimize designs for manufacturability, assembly, and cost efficiency, helping clients seamlessly transition from prototype to mass production.
Testing & Certification Support
Comprehensive testing protocols, pre-compliance analysis, and support for industry-standard certifications and quality validations.
Mechanical & Product Engineering
Engineering the Backbone of Innovation
At Trexatek Global Services, we believe that every great product starts with exceptional mechanical engineering. Our Mechanical & Product Engineering team combines creativity, technical precision, and manufacturing insight to design products that are robust, efficient, and ready for real-world performance.
From concept to production, we deliver end-to-end mechanical design and engineering support — helping clients reduce cost, improve functionality, and accelerate time-to-market. Our engineers leverage cutting-edge tools, proven processes, and global delivery excellence to transform complex challenges into elegant engineering solutions.
Digital Manufacturing & Industry 4.0
Bridging Design to Smart, Connected Production
At Trexatek Global Services, we empower manufacturers to transform their operations through Digital Manufacturing and Industry 4.0 solutions. By integrating design, engineering, and production data into a unified digital ecosystem, we enable intelligent decision-making, agile production, and higher operational efficiency.
Our approach focuses on building smart factories — where machines, systems, and humans collaborate seamlessly through connected technologies. With our expertise in digital twins, predictive analytics, and process automation, Trexatek helps clients unlock real-time visibility, minimize downtime, and maximize productivity across the product lifecycle.
